Assistant Manager - Spinning & Twisting

Job Title: Assistant Manager – Spinning & Twistinga
Location: Ambasmudram

Role Purpose:

To oversee and manage all manufacturing production–related activities in the Aramid Spinning & Twisting Department, ensuring optimal efficiency, consistent product quality, safe operations, and on‑time delivery in alignment with production targets, cost objectives, and overall business goals.

Principal Accountabilities:

1. Production Performance & Operations Excellence

Accountable for achieving production targets with optimum efficiency, consistency, and cost effectiveness across all spinning processes.

Key Activities

• Plan and execute daily, weekly, and monthly production programs in line with sales and plant targets.
• Ensure achievement of yarn quality KPIs (RKM, CSP, U%, IPI, CV%, and spindle productivity).
• Optimize machine utilization across Blow Room, Carding, Drawframe, Comber, Speed Frame, Ring Frame, and Autoconer.
• Monitor production per spindle, running efficiency, and stoppage analysis.
• Ensure smooth material flow and process balancing across departments.
• Review shift-wise production reports and initiate corrective actions for deviations.

2. Yarn Quality Assurance & Process Control

Ensure consistent yarn quality meeting customer specifications and internal quality benchmarks.

Key Activities

• Monitor Uster statistics, yarn testing results, and in‑process quality indicators.
• Ensure adherence to critical process parameters (TPI, draft ratios, roller settings, traveler selection, twist multipliers).
• Control fibre properties through effective mixing, bale laydowns, and contamination management.
• Analyze quality variations and root causes using quality tools.
• Drive corrective and preventive actions to reduce yarn defects and customer complaints.
• Coordinate with QA teams during audits, trials, and new count/product developments.

3. Machine Efficiency & Process Optimization
Improve machine productivity, reliability, and process stability through continuous improvement initiatives.

Key Activities

• Monitor machine performance indicators such as end breaks, doffing losses, pneumafil efficiency, suction levels, and idle time.
• Reduce end‑breaks and piecing-related yarn faults through parameter optimization.
• Implement process improvements and modernization initiatives (automation, attachments, productivity upgrades).
• Lead trials for new technologies, components, and process improvements.

Education, Qualifications and Experience:

• Diploma or bachelor’s degree in Textile Technology, Textile Engineering, or a related field.

• 7+ years of experience into spinning and twisting.

Desirable:

• Minimum 10 years of hands-on experience in Production, Maintenance, and Quality control within spinning and twisting operations.

At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.